Gas Heating Walking-Beam Fork of Quenching and Tempering Production Line
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Product Description
Company Info
Product Description
Gas Walking-Beam Fork of Quenching And Tempering Production Line is mainly used for metal parts by the forks of the quenching and tempering heat treatment, the maximum using temperature of 950 DEG C. Taking natural gas as energy, hydraulic and a drive motor as the driving force, in the processing of the workpiece according to different process requirements, changing the walking speed and rhythm to meet production requirements. According to the needs of the workpiece, the walking mode can be divided into: Forward, backward, marching in three ways. The production line has a fault display and alarm function. Electric control system operating mode is divided into: Manual and automatic mode.
Gas Heating Walking-Beam Fork of Quenching and Tempering Production Line Main technical parameters
1. Walking-Beam Feed Mechanism
Rated power: 380V 50Hz three-phase
Feed reserved workstation: 4
Walking beam step distance: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
2. Walking-Beam Heating Furnace
Rated voltage: 380V50Hz three-phase
Rated temperature: 950 DEG C
Chamber size ( L* W * H ): 2370x 1600 x200mm
Work area size (L * W* H ): 6300x 1600 x250mm
Furnace wall temperature≤ 45 DEG C
The types of fuel: Natural gas, 8400kcal/Nm3
The largest gas consumption: 105Nm3/h
Heating time: About 90min
Air preheating temperature: 250-350DEG C
Combustion air fan noise: <75 dB
Combustion mode: Continuous regulation
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3 beam
Air consumption: 1260Nm3/h
Gas generating amount: 1360Nm3/h
High speed burner model: SIO80HB; 150kw/× 8
Heating zone: 4 District
Win uniformity: ± 8DEG C
Instrument temperature control precision is ± 0.5DEG C
Productivity: 1800kg/h
Production tempo: 9min ( adjustable )
The furnace of numbers: 10
3. Quenching Tank
Tank volume: 30m3
Quenching liquid: Water-based quenching liquid
Circulation: Pipeline.
Operating temperature: ≤ 40 DEG C
Quenching liquid cooling: Closed type cooling tower
4. Automatic Quenching Mechanism
Quenching time of transfer: ≤ 20s
Feeding fork lifting stroke: ≥ 2500mm
The liquid temperature control: ≤ 40DEG C
5. Quenching Transfer Mechanism
Traveling speed: 0 to 60m/min ( adjustable )
Trolley Speed: 0 to 60m/min ( adjustable )
Transfer time: ≤ 5min
The transfer of load: ≥ 400kg/time
6. Walking-Beam Tempering Furnace
Rated power: 380V 50Hz three-phase
Rated temperature: 650 DEG C
Chamber size ( L * W* H ): 1470x 1600 x200mm
Work area size ( L * W * H ): 9600x 1600 x250mm
Furnace wall temperature≤ 20 DEG C
The types of fuel: Natural gas, 8400kcal/Nm3
The largest gas consumption: 70Nm3/h
Heating time: About 150min
Air preheating temperature: 180-300 DEG C
Combustion air fan noise: <75 dB
Combustion mode: Continuous regulation
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
Air consumption: 840Nm3/h
Gas generating amount: 910Nm3/h
Burner types: Low speed150kw/× 5SIO80HB;
Heating zone: 5District
Win uniformity: Positive and negative 5DEG C
Instrument temp. Control precision is: Positive and negative DEG C
Productivity: 1800kg/h
Production tempo: 9min
The furnace of numbers: 17
Circulating fan: 5
7. Walking-Beam Discharging Mechanism
Rated power: 380V 50Hz three-phase
Material reservation number of /stations: 3
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
8. Two Spray Cooling Mechanism
Tank volume: 10m3
Spray liquid: Water
Process: Automatic sprinkler
Spray liquid cooling mode: Plate heat exchanger
Shed body size: 2100x 2400 x800mm ( L *W*H )
9. Hydraulic station
Working pressure: 10MPa
Oil pump motor power: 7.5kw
Gas Heating Walking-Beam Fork of Quenching and Tempering Production Line Main technical parameters
1. Walking-Beam Feed Mechanism
Rated power: 380V 50Hz three-phase
Feed reserved workstation: 4
Walking beam step distance: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
2. Walking-Beam Heating Furnace
Rated voltage: 380V50Hz three-phase
Rated temperature: 950 DEG C
Chamber size ( L* W * H ): 2370x 1600 x200mm
Work area size (L * W* H ): 6300x 1600 x250mm
Furnace wall temperature≤ 45 DEG C
The types of fuel: Natural gas, 8400kcal/Nm3
The largest gas consumption: 105Nm3/h
Heating time: About 90min
Air preheating temperature: 250-350DEG C
Combustion air fan noise: <75 dB
Combustion mode: Continuous regulation
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3 beam
Air consumption: 1260Nm3/h
Gas generating amount: 1360Nm3/h
High speed burner model: SIO80HB; 150kw/× 8
Heating zone: 4 District
Win uniformity: ± 8DEG C
Instrument temperature control precision is ± 0.5DEG C
Productivity: 1800kg/h
Production tempo: 9min ( adjustable )
The furnace of numbers: 10
3. Quenching Tank
Tank volume: 30m3
Quenching liquid: Water-based quenching liquid
Circulation: Pipeline.
Operating temperature: ≤ 40 DEG C
Quenching liquid cooling: Closed type cooling tower
4. Automatic Quenching Mechanism
Quenching time of transfer: ≤ 20s
Feeding fork lifting stroke: ≥ 2500mm
The liquid temperature control: ≤ 40DEG C
5. Quenching Transfer Mechanism
Traveling speed: 0 to 60m/min ( adjustable )
Trolley Speed: 0 to 60m/min ( adjustable )
Transfer time: ≤ 5min
The transfer of load: ≥ 400kg/time
6. Walking-Beam Tempering Furnace
Rated power: 380V 50Hz three-phase
Rated temperature: 650 DEG C
Chamber size ( L * W* H ): 1470x 1600 x200mm
Work area size ( L * W * H ): 9600x 1600 x250mm
Furnace wall temperature≤ 20 DEG C
The types of fuel: Natural gas, 8400kcal/Nm3
The largest gas consumption: 70Nm3/h
Heating time: About 150min
Air preheating temperature: 180-300 DEG C
Combustion air fan noise: <75 dB
Combustion mode: Continuous regulation
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
Air consumption: 840Nm3/h
Gas generating amount: 910Nm3/h
Burner types: Low speed150kw/× 5SIO80HB;
Heating zone: 5District
Win uniformity: Positive and negative 5DEG C
Instrument temp. Control precision is: Positive and negative DEG C
Productivity: 1800kg/h
Production tempo: 9min
The furnace of numbers: 17
Circulating fan: 5
7. Walking-Beam Discharging Mechanism
Rated power: 380V 50Hz three-phase
Material reservation number of /stations: 3
Walking beam step: 475mm
Walking beam lifting distance: 60-80mm
Fixed beam and a movable beam quantity: 3beam
8. Two Spray Cooling Mechanism
Tank volume: 10m3
Spray liquid: Water
Process: Automatic sprinkler
Spray liquid cooling mode: Plate heat exchanger
Shed body size: 2100x 2400 x800mm ( L *W*H )
9. Hydraulic station
Working pressure: 10MPa
Oil pump motor power: 7.5kw
Address:
Room 1723, 17th Floor, Laiyinbojun, Laiyinda Road, Jiangning District, Nanjing, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Nanjing E&A Furnace Co., Ltd is one of the largest-scale domestic enterprises for design, develop and manufacture industrial furnace. Since its establishment, the company established a perfect quality management system and successfully passed the GB/T19001-2008 idt ISO9001: 2008 international quality management system certification. Its perfect service includes designing, developing, processing, manufacturing, assembling, testing and after-sales for users.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
