Gas Pusher Rear Axle Shell Quenching and Tempering Production Line
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Product Description
Company Info
Product Description
Fueled by natural gas and equipped with electric controlling, mechanical transmitting, gas evacuating, quenching cooling and cleaning systems, this production line is mainly used for continuous quenching and high-temperature tempering and other heat treatment techniques. The work-pieces after treatment are uniform in organization and stable in quality, and the production line is featured with a high degree of automation, safety and energy-conservation. This production line is made up of a quenching furnace hydraulic pushing machine, a pusher heater, a quenching furnace bracket returning mechanism, a quenching bath, a cleaning bath, a transitional rinsing table, a small quenching moving trolley, a tempering furnace hydraulic pressure pushing machine, a tempering furnace bracket automatic returning mechanism, electric controlling system and other parts.
Gas Heating Pusher Type Rear Axle Shell Quenching and Tempering Production Line main technical parameters
1. Hydraulic Pushing Machine
The work surface height: 806mm
Stroke: 1100mm-1300mm ( stroke adjustable )
Thrust: 24T
2. Pusher Type Heating Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 950 C
Operating temperature: 860 C
Effective working space ( L x W x H ): 10290x 1800 x750mm
Preheating section: 2940x 1800 x750mm
The heating section: 7350x 1800 x500mm
Fuel calorific value ( Reference): Natural gas, 8401 kcal
The heating of the workpiece holding time: 100min ( adjustable )
Uniformity of temperature: ± 15DEG C.
Burner quantity: 12 PCS
Maximum energy consumption: 210 m3/ h
Air consumption: 2520 m3/ h
Flue gas generating amount: 2730 m3/ h
Heat flow rate: 70m / s
Temperature control zones: Zone 6
Preheated air temperature: 160 to 250 DEG C.
Combustion air fan: Q≥ 28600 m3, window pressure 7kpa, 18.5KW
The bracket material: 3Cr24Ni7SiNRe
Track center distance: 900mm
Gas inlet pressure: 0.1Mpa
Burner gas pressure before: 4Kpa
Air pressure in front of burner: 4Kpa
Feeding rhythm: 6min ( adjustable )
3. Stainless Steel Quenching Tank
Tank volume: 30 m3
Quenching liquid: Saline water
Quenching tank spewing motor power: 18.5kw
4. Quenching Moving Trolley
Speed: 20m / min
Travel: 7m
Travel motor power: 1.5kw
Lifting drive: Electric
Lifting motor power: 1.5kw
Lifting height: 2m
Transfer load: 300kg / time
5. Pusher Type Tempering Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 650 DEG C
Furnace wall temperature: ≤ Room temperature plus 35 degrees Celsius
Effective working space ( L x W x H ): 12740x 1800 x1000mm
Preheating section ( L x W x H ): 1960x 1800 x500mm
Heating section ( L x W x H ): 10780x 1800 x500mm
The heating of the workpiece holding time: 130min ( adjustable )
Burner quantity: 14PCS
Maximum energy consumption: 135 m3/ h
Air consumption: 1620 m3/ h
Flue gas generating amount: 1760 m3/ h
Heat flow rate: 50m/ s
Temperature control zones: Zone 7
Combustion air fan: Q≥ 1800 m3, window pressure 7kpa, 7.5KW
Track center distance: 900mm
Gas inlet pressure: 0.1Mpa
Burner gas pressure before: 4Kpa
Air pressure in front of burner: 4Kpa
Feeding rhythm: 6min /2( adjustable )
6. Cooling Moving Trolley
Speed: 20m / min
Travel: 6m
Travel motor power: 1.5kw
Lifting drive: Electric
Lifting motor power: 1.5kw
Lifting height: 2m
Transfer load: 500kg / time
Gas Heating Pusher Type Rear Axle Shell Quenching and Tempering Production Line main technical parameters
1. Hydraulic Pushing Machine
The work surface height: 806mm
Stroke: 1100mm-1300mm ( stroke adjustable )
Thrust: 24T
2. Pusher Type Heating Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 950 C
Operating temperature: 860 C
Effective working space ( L x W x H ): 10290x 1800 x750mm
Preheating section: 2940x 1800 x750mm
The heating section: 7350x 1800 x500mm
Fuel calorific value ( Reference): Natural gas, 8401 kcal
The heating of the workpiece holding time: 100min ( adjustable )
Uniformity of temperature: ± 15DEG C.
Burner quantity: 12 PCS
Maximum energy consumption: 210 m3/ h
Air consumption: 2520 m3/ h
Flue gas generating amount: 2730 m3/ h
Heat flow rate: 70m / s
Temperature control zones: Zone 6
Preheated air temperature: 160 to 250 DEG C.
Combustion air fan: Q≥ 28600 m3, window pressure 7kpa, 18.5KW
The bracket material: 3Cr24Ni7SiNRe
Track center distance: 900mm
Gas inlet pressure: 0.1Mpa
Burner gas pressure before: 4Kpa
Air pressure in front of burner: 4Kpa
Feeding rhythm: 6min ( adjustable )
3. Stainless Steel Quenching Tank
Tank volume: 30 m3
Quenching liquid: Saline water
Quenching tank spewing motor power: 18.5kw
4. Quenching Moving Trolley
Speed: 20m / min
Travel: 7m
Travel motor power: 1.5kw
Lifting drive: Electric
Lifting motor power: 1.5kw
Lifting height: 2m
Transfer load: 300kg / time
5. Pusher Type Tempering Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 650 DEG C
Furnace wall temperature: ≤ Room temperature plus 35 degrees Celsius
Effective working space ( L x W x H ): 12740x 1800 x1000mm
Preheating section ( L x W x H ): 1960x 1800 x500mm
Heating section ( L x W x H ): 10780x 1800 x500mm
The heating of the workpiece holding time: 130min ( adjustable )
Burner quantity: 14PCS
Maximum energy consumption: 135 m3/ h
Air consumption: 1620 m3/ h
Flue gas generating amount: 1760 m3/ h
Heat flow rate: 50m/ s
Temperature control zones: Zone 7
Combustion air fan: Q≥ 1800 m3, window pressure 7kpa, 7.5KW
Track center distance: 900mm
Gas inlet pressure: 0.1Mpa
Burner gas pressure before: 4Kpa
Air pressure in front of burner: 4Kpa
Feeding rhythm: 6min /2( adjustable )
6. Cooling Moving Trolley
Speed: 20m / min
Travel: 6m
Travel motor power: 1.5kw
Lifting drive: Electric
Lifting motor power: 1.5kw
Lifting height: 2m
Transfer load: 500kg / time
Address:
Room 1723, 17th Floor, Laiyinbojun, Laiyinda Road, Jiangning District, Nanjing, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Nanjing E&A Furnace Co., Ltd is one of the largest-scale domestic enterprises for design, develop and manufacture industrial furnace. Since its establishment, the company established a perfect quality management system and successfully passed the GB/T19001-2008 idt ISO9001: 2008 international quality management system certification. Its perfect service includes designing, developing, processing, manufacturing, assembling, testing and after-sales for users.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
