Electric Heating Walking-Beam Automobile Front Axle Production Line
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Product Description
Company Info
Product Description
This production line is mainly used to quench and temper the front axle of cars. Fueled by electric heat and powered by hydraulic pressure and engines, this production line can enjoy a temperature that can reach 950 DEG C. During the treatment of work-pieces, the operator can alter the speed and pace of the work-pieces to meet different production requirements. According to the way of walking of work-pieces, this kind of production line can be divided into 3 types: The front-walking, the back-walking, and the on-the-spot-walking. Moreover, this production line is equipped with a trouble-indicator and an acoustic-optic alarm. According to the operating mode of the electric controlling system, this kind of production line can also be divided into two types: The automatic and the manual.
Specifications of Electric Walking-Beam Automobile Front Axle Production Line:
1. Walking heating furnace
Electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 950DEG C
Rated capacity: 760KW
Calculation of working dimension(L*W*H): 11400*2190*500mm
Calculation of preheating zone dimension(L*W*H): 6000*800*100mm
Number of position in the furnace: 20
Walking pace of the walking beam: 500 to 600mm
Elevating pace of the walking beam: 150mm
Width between centers of the fixed beam: 780mm
Width between centers of the walking beam: 500mm
Heating and warm-keeping time: 180min
Uniformity of temperature: Positive and negative 10DEG C
Temperature controlling precision: Positive and negative 1 DEG C
Number of heating warm areas: 4
Feed cycle time: 9min (adjustable)
Driving type of the walking beam: Liquid pressure
Elevating mode of the front and back furnace doors: Automatic
Motor capacity of the liquid pressure station: 18.5KW
Maximal pressure of the liquid pressure station: 12Mpa
2. Quenching bath and rapid quenching mechanism
Volume of the quenching bath: 48m3
Entering water time of the work-pieces: Less than or equal to 10s (from exiting the furnace door to entering the cooling liquid)
Temperature of the quenching liquid: 20-45 DEG C
Capacity of the stirring machine: 7.5Kw*2
Capacity of the circulating water pump: 15Kw
Usable calculation of the quenching liquid bath: 4000*2400*5000mm
3. Walking tempering furnace
Electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 650 DEG C
Rated capacity: 600KW
Calculation of working dimension(L*W*H): 11400*2190*500mm
Number of position in the furnace: 27
Number of ex-feeding-mouth positions: 2
Walking pace of the walking beam: 500-600mm
Lifting pace of the walking beam: 150mm
Width between centers of the fixed beam: 780mm
Width between centers of the walking beam: 500mm
Heating and warm-keeping time: 240min
Uniformity of temperature: Positive and negative 7 DEG C
Temperature controlling precision: Positive and negative 1 DEG C
Heating warm areas: 6
Feeding and discharging circle time: 9min (adjustable)
Driving type of the walking beam: Liquid pressure
Elevating mode of the front and back furnace doors: Automatic
4. Secondary cooling liquid bath and cooling mechanism
Volume of the cooling liquid bath: 38m3
Entering water time of the work-pieces: Less than or equal to 10s (from exiting the furnace door to entering the cooling liquid)
Temperature of the cooling liquid: Less than or equal to 45 DEG C
Capacity of the circulating water pump: 11Kw
Specifications of Electric Walking-Beam Automobile Front Axle Production Line:
1. Walking heating furnace
Electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 950DEG C
Rated capacity: 760KW
Calculation of working dimension(L*W*H): 11400*2190*500mm
Calculation of preheating zone dimension(L*W*H): 6000*800*100mm
Number of position in the furnace: 20
Walking pace of the walking beam: 500 to 600mm
Elevating pace of the walking beam: 150mm
Width between centers of the fixed beam: 780mm
Width between centers of the walking beam: 500mm
Heating and warm-keeping time: 180min
Uniformity of temperature: Positive and negative 10DEG C
Temperature controlling precision: Positive and negative 1 DEG C
Number of heating warm areas: 4
Feed cycle time: 9min (adjustable)
Driving type of the walking beam: Liquid pressure
Elevating mode of the front and back furnace doors: Automatic
Motor capacity of the liquid pressure station: 18.5KW
Maximal pressure of the liquid pressure station: 12Mpa
2. Quenching bath and rapid quenching mechanism
Volume of the quenching bath: 48m3
Entering water time of the work-pieces: Less than or equal to 10s (from exiting the furnace door to entering the cooling liquid)
Temperature of the quenching liquid: 20-45 DEG C
Capacity of the stirring machine: 7.5Kw*2
Capacity of the circulating water pump: 15Kw
Usable calculation of the quenching liquid bath: 4000*2400*5000mm
3. Walking tempering furnace
Electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 650 DEG C
Rated capacity: 600KW
Calculation of working dimension(L*W*H): 11400*2190*500mm
Number of position in the furnace: 27
Number of ex-feeding-mouth positions: 2
Walking pace of the walking beam: 500-600mm
Lifting pace of the walking beam: 150mm
Width between centers of the fixed beam: 780mm
Width between centers of the walking beam: 500mm
Heating and warm-keeping time: 240min
Uniformity of temperature: Positive and negative 7 DEG C
Temperature controlling precision: Positive and negative 1 DEG C
Heating warm areas: 6
Feeding and discharging circle time: 9min (adjustable)
Driving type of the walking beam: Liquid pressure
Elevating mode of the front and back furnace doors: Automatic
4. Secondary cooling liquid bath and cooling mechanism
Volume of the cooling liquid bath: 38m3
Entering water time of the work-pieces: Less than or equal to 10s (from exiting the furnace door to entering the cooling liquid)
Temperature of the cooling liquid: Less than or equal to 45 DEG C
Capacity of the circulating water pump: 11Kw
Address:
Room 1723, 17th Floor, Laiyinbojun, Laiyinda Road, Jiangning District, Nanjing, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Nanjing E&A Furnace Co., Ltd is one of the largest-scale domestic enterprises for design, develop and manufacture industrial furnace. Since its establishment, the company established a perfect quality management system and successfully passed the GB/T19001-2008 idt ISO9001: 2008 international quality management system certification. Its perfect service includes designing, developing, processing, manufacturing, assembling, testing and after-sales for users.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
