Gas Walking-Beam Automobile Front Axle Production Line

Min. Order: 1 Piece
Payment Terms: L/C, T/T
Gas Walking-Beam Automobile Front Axle Production Line

Product Description

Company Info

Product Description

Mainly used for the heating, quenching, washing, tempering and other treatment of carbon steel and alloy steel molding by forging. The structure of parts after treatment is uniform and the quality is stable. The feature of production 1ine is high degree of automation, high efficiency energy-saving, safe, reliable and so on.

Gas Walking-Beam Automobile Front Axle Production Line main technical parameters:

1. Quenching Walking-Beam Feeding Mechanism
Feeding rhythm: 6min ( adjustable )
Step process: 800mm
The lifting stroke: 150mm
Walking beam center size: 840mm
Walking beam drive: Hydraulic
Feed drive: Hydraulic

2. Walking-Beam Heating Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 950 C
Operating temperature: 860 C
Work space ( L x W x H ): 11800x 2400 x500mm
Heating time: 150min
Productivity: 2500Kg / h
Fuel: Natural gas
Fuel calorific value: 35600Kj / Nm3
The uniformity of furnace temperature: ± 10DEG C.
Temperature control accuracy: ± 1 DEG C.
Burner SIO series: SIO80; 10PCS
The largest gas consumption: 165Nm3/ h
Air max consumption: 1815Nm3/ h
The largest amount of flue gas generated: 1980Nm3/ h
Preheated air temperature: 180-250C
Combustion air fan: Q >2622Nm3/ h, pressure7000PA, 11Kw
Heating zone: 5
Temperature control mode: PID regulation
Feeding rhythm: 6min ( adjustable )
Feeding rhythm: 6min ( adjustable )
Step process: 430mm
The lifting stroke: 150mm
Walking beam center size: 840mm
Walking beam drive: Hydraulic
Front and rear door lifting type: Pneumatic
Motor power: 11Kw
Hydraulic station maximum pressure: 25MPa

3. Quenching Tank and Rapid Quenching Mechanism
Water tank volume: 24 m3
Workpiece in water time: ≤ 10s ( from the door open to the workpiece into the water )
Quenching liquid: Water or PAG quenching liquid
The temperature of the quenching liquid: 20-45 DEG C
Quenching elevating motor: 3Kw (2-20m / min adjustable )
Quenching walking motor: 2.2Kw (2-10M / min adjustable )
Mixing motor: 4Kw x2sets
Circulating water pump: 7.5Kw x2sets
Quenching tank effective size: 4500x 2500 x2200mm

4. Tempering Walking-Beam Feeding Mechanism
Feeding rhythm: 6min ( adjustable )
Step process: 800mm
The lifting stroke: 150mm
Walking beam center size: 840mm
Walking beam drive: Hydraulic

5. Walking-Beam Tempering Furnace
Rated voltage: 380V 50Hz three-phase
Rated temperature: 950 C
Operating temperature: 860 C
Work space ( L x W x H ): 14200x 2400 x700mm
Heating time: 180min
Productivity: 2500Kg / h
Fuel: Natural gas
Fuel calorific value: 35600Kj / Nm3
The uniformity of furnace temperature: - 10DEG C.
Temperature control accuracy: 1 DEG C.
Burner SIO series: SIO80; 6PCS
The largest gas consumption: 99Nm3/ h
Air max consumption: 1089Nm3/ h
The largest amount of flue gas generated: 1188Nm3/ h
Combustion air fan: Q ≥ 1610Nm3/ h, air pressure 5000PA, 7.5Kw
Heating zone: 6
Temperature control mode: PID regulation
Feeding rhythm: 6min ( adjustable )
Feeding rhythm: 6min ( adjustable )
Step process: 430mm
The lifting stroke: 150mm
Walking beam center size: 840mm
Walking beam drive: Hydraulic
Front and rear door lifting type: Pneumatic
Motor power: 11Kw ( and heating furnace are common)
Hydraulic station maximum pressure: 25MPa ( use together with heating furnace)

6. The Two-cooling Water Tank and a Cooling Mechanism
Water tank volume: 18 m3
Workpiece in water time: ≤ 20s ( from the door open to the workpiece into the water )
Quenching liquid: Water
The temperature of the quenching liquid: 20-45C
Quenching elevating motor: 3Kw (2-20m / min adjustable )
Quenching walking motor: 2.2Kw (2-10M / min adjustable )
Quenching tank effective size: 3500x 2500 x2200mm
Address: Room 1723, 17th Floor, Laiyinbojun, Laiyinda Road, Jiangning District, Nanjing, China
Business Type: Manufacturer/Factory
Business Range: Industrial Equipment & Components
Management System Certification: ISO 9001
Company Introduction: Nanjing E&A Furnace Co., Ltd is one of the largest-scale domestic enterprises for design, develop and manufacture industrial furnace. Since its establishment, the company established a perfect quality management system and successfully passed the GB/T19001-2008 idt ISO9001: 2008 international quality management system certification. Its perfect service includes designing, developing, processing, manufacturing, assembling, testing and after-sales for users.

After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...

"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
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