Gas Walking-Beam Half-Shaft Quenching and Tempering Production Line
| Min. Order: | 1 Piece |
|---|---|
| Payment Terms: | L/C, T/T |
Product Description
Company Info
Product Description
Gas Walking-Beam Half-shaft Quenching And Tempering Production Line is mainly used for automobile half shaft parts of the quenching and tempering treatment, the maximum using temperature of 950 DEG C. Taking natural gas as energy, and electrical temperature control, mechanical transmission, control system used in conjunction, can automatically control and record the working temperature of production line and production line of all mechanical operations and procedures, at the same time with fault display and alarm function.
Specifications of Gas Walking-Beam Half-Shaft Quenching and Tempering Production Line:
1. Liquid pressure charging mechanism
Number of positions of the charging mechanism: 1
Stroke: 1150mm (adjustable)
Walking speed of the trolley: 0-8m/min (adjustable)
2. Walking heating furnace:
Rated electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 950 DEG C
Working temperature: 820DEG C- 880DEG C
Working dimensions of the front Chamber(L*W*H): 1400× 1250× 250mm
Usable dimensions of the working zone(L*W*H): 8800× 1300× 300mm
Furnace wall temperature rise: ≤ 40 DEG C
Fuel: Natural gas, 8400kcal/Nm3
Maximal natural gas consumption: 150Nm3/h
Heating and warm-keeping time: About 120min
Preheating temperature of the air: 200DEG C-350DEG C
Noise intensity of the combustion fan: ≤ 75 dB
Combustion system: Continuous regulation
Walking pace of the walking beam: 320mm
Elevating pace of the walking beam: 100 to 120mm
Air consumption: 1800Nm3/h
Smoke production: 1940Nm3/h
Type of the burner: (SIO100HB high-speed 230kw)× 4 and (SIO80HB high speed150kw)× 4
Number of the heating warm areas: 4
Uniformity of the furnace temperature: ≤ ± 6 DEG C
Temperature-controlling precision of the meter: ≤ ± 1DEG C
Productivity: 1950kg/h
Production cycle time: 4-4.5min (adjustable)
Number of positions inside the furnace: 33
3. Quenching bath
Volume of the quenching bath: 30m3
Quenching liquid: Water-based quenching liquid
Circulating mode: Gushing pipe
Working temperature of the quenching liquid: 20DEG C-40DEG C
Cooling mode of the quenching liquid: Closed cooling tower heat-exchanger
4. Automatic quenching mechanism
Quenching transfer time: ≤ 15s
Elevating stroke of the fork: ≥ 2500mm
5. Trolley transfer mechanism
Walking speed of the trolley: 0 to 16m/min (adjustable)
6. Walking tempering furnace
Rated electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 700 DEG C
Common temperature: 510DEG C-610DEG C
Working dimensions of the front chamber (L*W*H): 1400× 1250× 250mm
Usable dimensions of the working zone (L*W*H): 11200× 1300× 300mm
Furnace wall temperature rise: ≤ 35 DEG C
Fuel: Natural gas; 8400kcal/Nm3
Maximal natural gas consumption: 108Nm3/h
Heating and warm-keeping time: About 150min
Temperature preheating time: 150DEG C-250 DEG C
Noise intensity of the combustion fan: ≤ 75dB
Combustion system: Continuous regulation
Walking pace of the walking beam: 320mm
Elevating pace of the walking beam: 100 to 120mm
Air consumption: 1300Nm3/h
Smoke production: 1400Nm3/h
Type of the burner: (SIO80HB low-speed 90kw)× 12
Number of heating warm areas: 6
Uniformity of the furnace temperature: ≤ ± 5 DEG C
Temperature-controlling precision of the meter: ≤ ± 1 DEG C
Productivity: 1950kg/h
Production cycle time: 4-4.5min (adjustable)
Number of working positions inside the furnace: 40
Capacity of the circulating fan: 2.2KW× 6
7. Secondary cooling elevating mechanism
Elevating stoke of the fork: ≥ 2500mm
Quenching transfer time: ≤ 15s
8. Secondary cooling bath
Volume of the bath: 20m3
Cooling liquid: Water
9. Discharging platform
Number of working positions: 1
10. Liquid pressure stations
Number: 2
Fixed pressure: 12MPa
Working pressure: 10MPa
Capacity of the oil pump: 7.5kw
Specifications of Gas Walking-Beam Half-Shaft Quenching and Tempering Production Line:
1. Liquid pressure charging mechanism
Number of positions of the charging mechanism: 1
Stroke: 1150mm (adjustable)
Walking speed of the trolley: 0-8m/min (adjustable)
2. Walking heating furnace:
Rated electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 950 DEG C
Working temperature: 820DEG C- 880DEG C
Working dimensions of the front Chamber(L*W*H): 1400× 1250× 250mm
Usable dimensions of the working zone(L*W*H): 8800× 1300× 300mm
Furnace wall temperature rise: ≤ 40 DEG C
Fuel: Natural gas, 8400kcal/Nm3
Maximal natural gas consumption: 150Nm3/h
Heating and warm-keeping time: About 120min
Preheating temperature of the air: 200DEG C-350DEG C
Noise intensity of the combustion fan: ≤ 75 dB
Combustion system: Continuous regulation
Walking pace of the walking beam: 320mm
Elevating pace of the walking beam: 100 to 120mm
Air consumption: 1800Nm3/h
Smoke production: 1940Nm3/h
Type of the burner: (SIO100HB high-speed 230kw)× 4 and (SIO80HB high speed150kw)× 4
Number of the heating warm areas: 4
Uniformity of the furnace temperature: ≤ ± 6 DEG C
Temperature-controlling precision of the meter: ≤ ± 1DEG C
Productivity: 1950kg/h
Production cycle time: 4-4.5min (adjustable)
Number of positions inside the furnace: 33
3. Quenching bath
Volume of the quenching bath: 30m3
Quenching liquid: Water-based quenching liquid
Circulating mode: Gushing pipe
Working temperature of the quenching liquid: 20DEG C-40DEG C
Cooling mode of the quenching liquid: Closed cooling tower heat-exchanger
4. Automatic quenching mechanism
Quenching transfer time: ≤ 15s
Elevating stroke of the fork: ≥ 2500mm
5. Trolley transfer mechanism
Walking speed of the trolley: 0 to 16m/min (adjustable)
6. Walking tempering furnace
Rated electric power source: Voltage: 380V 50Hz 3 phases
Rated temperature: 700 DEG C
Common temperature: 510DEG C-610DEG C
Working dimensions of the front chamber (L*W*H): 1400× 1250× 250mm
Usable dimensions of the working zone (L*W*H): 11200× 1300× 300mm
Furnace wall temperature rise: ≤ 35 DEG C
Fuel: Natural gas; 8400kcal/Nm3
Maximal natural gas consumption: 108Nm3/h
Heating and warm-keeping time: About 150min
Temperature preheating time: 150DEG C-250 DEG C
Noise intensity of the combustion fan: ≤ 75dB
Combustion system: Continuous regulation
Walking pace of the walking beam: 320mm
Elevating pace of the walking beam: 100 to 120mm
Air consumption: 1300Nm3/h
Smoke production: 1400Nm3/h
Type of the burner: (SIO80HB low-speed 90kw)× 12
Number of heating warm areas: 6
Uniformity of the furnace temperature: ≤ ± 5 DEG C
Temperature-controlling precision of the meter: ≤ ± 1 DEG C
Productivity: 1950kg/h
Production cycle time: 4-4.5min (adjustable)
Number of working positions inside the furnace: 40
Capacity of the circulating fan: 2.2KW× 6
7. Secondary cooling elevating mechanism
Elevating stoke of the fork: ≥ 2500mm
Quenching transfer time: ≤ 15s
8. Secondary cooling bath
Volume of the bath: 20m3
Cooling liquid: Water
9. Discharging platform
Number of working positions: 1
10. Liquid pressure stations
Number: 2
Fixed pressure: 12MPa
Working pressure: 10MPa
Capacity of the oil pump: 7.5kw
Address:
Room 1723, 17th Floor, Laiyinbojun, Laiyinda Road, Jiangning District, Nanjing, China
Business Type:
Manufacturer/Factory
Business Range:
Industrial Equipment & Components
Management System Certification:
ISO 9001
Company Introduction:
Nanjing E&A Furnace Co., Ltd is one of the largest-scale domestic enterprises for design, develop and manufacture industrial furnace. Since its establishment, the company established a perfect quality management system and successfully passed the GB/T19001-2008 idt ISO9001: 2008 international quality management system certification. Its perfect service includes designing, developing, processing, manufacturing, assembling, testing and after-sales for users.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
After years of continuous efforts, The company has two plants, and over 200 employees, including 22 professional designers. The sales channels of products have extended more than 30 provinces throughout the country. It equipped with a variety of heat treatment production lines for the majority of users, such as pusher car front axle heat treatment production lines, large pit tempering furnaces, roller hearth casting continuous annealing furnaces, protective atmosphere mesh belt furnaces, mesh belt welding furnaces, aluminum alloy solid melting aging production line, chain-tube solid melting furnaces, pusher protective atmosphere isothermal normalizing production line, roller hearth pressure quenching furnaces, pit gas carburizing furnaces. In the previous 2 or 3 years, our company developed stepping type heat treatment production line is favored by the majority of users, products related to the front axle of the automobile, automobile half shaft, fork trucks, the device greatly improves the product yield, save the two tooling, product performance can be further improved, at the same time greatly saved cost...
"High-starting-point, high_tech and high_efficiency is the pursuit of Nanjing E&A Furnace Co., Ltd. People_oriented, Winning by quality, service-priority and harmonious development is the concept of Nanjing E&A Furnace Co., Ltd. Marching on the track of mutual promotion and common development, we wishes that we work harder together with all the users to enjoy common growth and create a better future.
